Use suitable tools screwdriver and awl to remove retaining ring. Remove components from propeller shaft. When the emergency starter rope is. If there is any To the owner question concerning this manual, please con- Thank you for choosing a Yamaha outboard sult your Yamaha dealer. High quality manual is searchable and indexed.
Overheat warning indicator digital type Speedometer digital type. Also, without engine power, the boat could slow rapidly. This manual has been prepared by Yamaha primarily for use by Yamaha dealers and their trained mechanics when performing maintenance procedures and repairs to Yamaha equip- ment. Are spark plug s fouled or of incorrect. Hold the rear of the top cowling with one Slowly tilt the engine down.
Performing the scheduled maintenance is very important. Ring Free Fuel Additive mixed. Replace pinion gear if it is chipped or worn. Fuel gauge Pulling the gear shift lever towards you puts 3. The Yamaha outboard motor service manual downloads for the above listed models describes the service procedures for the complete engine.
If this information is not accurate, please correct me. Therefore some items may not apply to every model. Replace sliding clutch if jaws are rounded or chipped. Yamaha portable fuel tank or other fuel If you have any question about properly tanks should be checked and cleaned. Tohatsu Corporation offers outboard engines ranging from 2.
Consult your Yamaha dealer or. All of the procedures in this manual are organized in a sequential, step-by-step format. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. With propeller shaft horizontal, pull carrier using tool shown to break seal with gear housing. Remove drive shaft, pinion gear, pinion bearing and forward gear. Replace pinion bearing and race if either are rusted, pitted or damaged; or if bearing does not roll freely. Replace forward gear if gear teeth or clutch teeth are chipped or worn.
Handle and store gasoline carefully. Is water pump or thermostat faulty? Is steering pivot loose or damaged? Check for pinched or kinked fuel line or oth- A. Use a punch and hammer to remove bearing. Manual covers the following models Original Yamaha Marine Outboards Service Manual. Is fuel joint connection incorrect? This is the first time that I have used Google Docs, so let me know if something does not work. Remove propeller shaft seals if not removed with bearing in Step 9 and bearing carrier O-ring.
Consult your Yamaha or to storage. It should be mentioned that for the first time in the outboard motors industry, on Tohatsu 25 and 30 hp motors. Remove bearing from gear using Universal Puller Plate 91-37241 and mandrel. This suite of satellite-guided boat control functions automatically maintains your position, heading or both. Do not route the lanyard where it could become entan- gled, preventing it from functioning. This means that the other lision, neither of you has the right-of-way! Fill tank with clean, fresh fuel.
The Atlantic Ocean was crossed. Remove water pump base using flat screwdrivers to lightly pry up on base. Never tilt the outboard mo- tor while the engine is running. Replace upper drive shaft bearing and sleeve if either are rust stained, or if bearing will not roll freely. Hold drive shaft using Drive Shaft Holding Tool; remove and discard pinion nut. Replace thrust bearing and thrust washer if rusted or damaged.
The above links are supposed to bring you into the Google Docs online viewer, where you can view online or download the. Unlike manufacturers of other brands, the company Tohatsu does not refuse the production of two-stroke engines, but on the contrary, improves and expands its model range. Consult a Yamaha dealer for inspection and replacement of inter- nal anodes attached to the power unit. To set up the carrying handle, proceed as fol- lows: Place the tilt lock lever in the lock posi- tion. Because Yamaha has a policy of continuously improving its products, models may differ in detail from the descriptions and illustrations given in this publication.
One of them, no one in the world can beat for the past 10 years - in 1994 on a boat with a Tohatsu engine with a capacity of 2. If the bearing needs to be replaced remove it using Slide Hammer 91-34569A1. Remove 4 screws 2 on each side of water pump housing , washers, and isolators. If your outboard motor requires repair, bring it to your Yamaha dealer. Otherwise Yamaha dealer or boat manufacturer for the engine could be completely lost if it further information on determining the prop- accidentally falls off the transom.